Industries
Automotive
Keep production, process capability and workforce qualification aligned.
Automotive suppliers have to meet daily output while maintaining process capability, measurement integrity and evidence that each operation is performed by qualified people. When those records are updated separately, customer reviews become an exercise in reconstruction.
Phasis connects line performance, SPC, calibration, competency and corrective action in one operational record.
Operational challenges
- Production losses are analyzed after shift records are re-entered.
- Schedule changes create multiple versions of the weekly plan.
- Capacity commitments are made without a clear view of line constraints.
- Cp and Cpk are recalculated manually before customer reviews.
- The skills matrix does not reliably show whether supporting certificates are valid.
- Calibration status is checked separately from the measurement process.
- Quality priorities are debated without consistent defect and action data.
What you get
- Current production performance tied to the work order and shift.
- One released schedule shared across planning and production.
- Advance visibility of overloaded lines before volume is committed.
- Current Cp and Cpk figures based on recorded process data.
- Visible competency gaps and certificate expirations before assignment.
- Automatic prevention of readings from out-of-calibration instruments.
- Defect and action rankings that support evidence-based quality priorities.
A practical starting point
Begin with the workflows that address the most important operational priorities, then expand on the same plant model.
Production & OEE
See production performance while the shift is still running.
Scheduling
Keep planning and production working from one current schedule.
Capacity Planning
Know where capacity will run short before you commit to demand.
In-Process & SPC
Detect process drift while there is still time to protect the batch.
Skills & Training
Know who is qualified for each task before assigning the work.
Calibration
Keep overdue and failed instruments out of quality decisions.
Quality (NCR & CAPA)
Resolve recurring quality issues with clear ownership and independent approval.
The rules you work under
Automotive suppliers work to IATF 16949 on top of ISO 9001, and their customers ask for the core tools behind it, statistical process control and measurement systems analysis among them. Phasis holds the charts, the gauge records and the skill matrix those audits ask to see.
See how Phasis fits your operation.
Tell us which process you want to improve. We will show the relevant workflow using the lines, shifts and decisions your team handles every day.