Industries
Automotive
The chart, the gauge, and the person allowed to run the job.
Automotive customers ask for Cp and Cpk by name. In-process and SPC (statistical process control) keeps them as standing numbers on the screen, not as a slide rebuilt before a visit. Every reading names the gauge, and Calibration refuses one that is out of date. A typo is voided with a reason and the chart updates; nothing is edited away. Skills & Training holds who is allowed to run the operation, with the certificate and its expiry behind the claim, and flags a skill with no valid paper. Production carries the output, the stops and OEE (overall equipment effectiveness). Quality holds the NCR (non-conformance report) and the CAPA (corrective and preventive action) that stops it coming back.
We have built automation, embedded systems and line integration for automotive suppliers since 2015, so the plant and the core tools are familiar ground. Be clear on what this is: the modules fit a tier supplier well, and our platform deployments are concentrated in the regulated industries above. An automotive plant would be an early platform customer, working close to the team that builds it.
What hurts today
- Cp and Cpk are recalculated by hand into a slide before the audit.
- Readings go on a paper round sheet and are never read again.
- A worker runs an operation with no valid certificate behind the skill.
- Which defect costs the most is an opinion.
Where plants like yours start
Nobody turns on every module at once. This is the usual first set. A module that is not built yet carries its status on the card.
Production & OEE
Record what the line made, stopped, and scrapped. Turn that into OEE.
In-Process & SPC
Measure the process. See it drift before it makes scrap.
Skills & Training
Who can do what, at what level, and is the paper still valid.
Calibration
Prove every gauge measures correctly.
Quality (NCR & CAPA)
Register a defect. Find the cause. Fix it for good.
The rules you work under
Automotive suppliers work to IATF 16949 on top of ISO 9001, and their customers ask for the core tools behind it, statistical process control and measurement systems analysis among them. Phasis holds the charts, the gauge records and the skill matrix those audits ask to see.
See it on your own plant.
Thirty minutes with an engineer. We walk the modules you care about against your own lines and shifts.