A production line running in a factory hall.

Operations

Production & OEE

Record what the line made, stopped, and scrapped. Turn that into OEE.

This is the record of what the line actually did. Output, material used, stops, scrap, rejects and slow running, entered while the shift is on. It is the record, not the plan. The plan lives in Scheduling.

The shift lead starts the shift and starts the released work order. The operator enters output, scrap and material used. A stop that arrives with no reason sits in a queue until someone names it, and a long stop can be split so each part gets its own reason. From those records the system computes OEE, the one score for whether a machine was up, was fast, and made good parts. Where a piece of that score cannot be computed, the screen shows blank. It never shows a zero it did not earn. A wrong entry is voided with a reason rather than erased, so the original stays.

Declared output moves the work order. The planner watches the bar fill on the Scheduling timeline instead of ringing the line to ask.

A production line running in a factory hall.

Who uses it

PersonWhat they do here
Line OperatorEnters output, scrap, rejects and material used.
Shift Lead / Line LeadStarts and ends the shift. Starts and completes work orders. Classifies stops.
Production SupervisorWatches the live floor, chases unclassified stops and reads the shift report.
CI / OEE AnalystWorks the performance screens: OEE trend, downtime and scrap.

Today vs Phasis

Today
With Phasis
Output and stops live on paper or in a spreadsheet, typed up after the shift.
Each event is entered as it happens, or sent by the machine.
OEE is rebuilt in a slide at month end.
OEE is on the live floor screen and on the shift report.
A stop has no reason until someone remembers to write one down.
Unclassified stops sit in a queue until someone names them.
A wrong figure is erased.
It is voided with a reason. The original stays.
The planner cannot see how much of a work order is already made.
Output updates the work order as it is declared.

What you get

  • The line's day is recorded as it runs, not typed up afterwards.
  • OEE comes from those records, on the floor screen and on the shift report.
  • A score that cannot be computed shows blank, never a fake zero.
  • Machines can send counts in. People still classify the stops.
  • A wrong entry is voided with a reason, and an auditor can still see the original.
  • Declared output moves the work order, so the plan shows real progress.

See it on your own plant.

Thirty minutes with an engineer. We walk the modules you care about against your own lines and shifts.

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