Bottles moving along a filling and packaging line

Industries

Food & Beverage

Keep production moving and quality evidence ready for every audit.

Food and beverage plants need current output, fast response to quality issues and dependable evidence for customer and certification audits. Re-entering line records after the shift delays decisions and creates another version of what happened.

Phasis captures production and quality information during the work, so operational decisions and audit evidence come from the same record.

Operational challenges

  • Output, waste and downtime are reported after the shift instead of during it.
  • Production teams receive multiple versions of the weekly schedule.
  • Demand is committed before future line constraints are visible.
  • Defects and corrective actions are spread across files and email.
  • Probe due dates depend on manual spreadsheet reviews.
  • Safety rates rely on exposure hours assembled separately.
  • A supplier issue requires a manual search to identify affected product.

What you get

  • Current output, downtime and waste figures backed by the production record.
  • One released schedule shared by planning and production.
  • Capacity constraints visible before customer commitments are finalized.
  • Quality investigations with named ownership, dated actions and independent approval.
  • Automatic visibility of probes that are due or overdue for calibration.
  • Safety rates based on an approved source of exposure hours.
  • Forward and backward lot tracing from supplier material to produced lots.

A practical starting point

Begin with the workflows that address the most important operational priorities, then expand on the same plant model.

Production & OEE

See production performance while the shift is still running.

Scheduling

Keep planning and production working from one current schedule.

Capacity Planning

Know where capacity will run short before you commit to demand.

Quality (NCR & CAPA)

Resolve recurring quality issues with clear ownership and independent approval.

Calibration

Keep overdue and failed instruments out of quality decisions.

HSE

Manage incidents, risks and actions in one auditable workflow.

Traceability

Soon

Trace affected material quickly when a supplier or quality issue is found.

The rules you work under

Food and beverage plants work under HACCP (hazard analysis and critical control points) and often a certification scheme such as BRCGS or IFS, with EU hygiene regulation 852/2004 behind both. Phasis keeps the production, quality, calibration and safety records those audits rely on, with traceability extending that record from supplier lots to finished production.

See how Phasis fits your operation.

Tell us which process you want to improve. We will show the relevant workflow using the lines, shifts and decisions your team handles every day.

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