Industries
Plastics Injection
Track output and mold life from every production count.
Injection molding depends on knowing current output, process stability and whether the required mold is ready for another run. Calendar-based service and separate tooling records do not reflect the shots a mold has actually made or the condition of individual cavities.
Phasis connects production counts to tool life, process measurements and maintenance work so planners can make informed release decisions.
Operational challenges
- Production counts and downtime are reported after the shift.
- Schedule updates are distributed through separate files and email.
- Future press capacity is difficult to assess before committing demand.
- Mold life is estimated without a direct link to shot count.
- Process drift is discovered after parts reach final inspection.
- Mold and machine maintenance depend on manually managed calendars.
What you get
- Current production performance backed by recorded press events.
- One released schedule for planners and production teams.
- Press capacity constraints visible before demand is committed.
- Remaining mold life based on actual shots, with individual cavity control.
- In-process warnings before dimensional drift affects more parts.
- Planned service generated automatically when it becomes due.
A practical starting point
Begin with the workflows that address the most important operational priorities, then expand on the same plant model.
Production & OEE
See production performance while the shift is still running.
Scheduling
Keep planning and production working from one current schedule.
Capacity Planning
Know where capacity will run short before you commit to demand.
Tools & Fixtures
Track tool life by actual use and confirm readiness before production.
In-Process & SPC
Detect process drift while there is still time to protect the batch.
Maintenance (CMMS)
Make planned maintenance predictable and give every repair the history behind it.
The rules you work under
Injection molders generally hold ISO 9001, with IATF 16949 for automotive work; food-contact parts add EU regulation 10/2011 and the GMP (good manufacturing practice) rules of EC 2023/2006. Phasis records the process readings, the tool history and the gauge status behind those checks.
See how Phasis fits your operation.
Tell us which process you want to improve. We will show the relevant workflow using the lines, shifts and decisions your team handles every day.